LED

Lighting is critical in machine vision applications, as it allows vision cameras to “see” the part or mark. The better the lighting solution, the better your machine vision system will perform. Accurate, reliable and repeatable performance means greater productivity at a lower cost to you.

Microscan’s innovative NERLITE® lighting products enable machine vision and auto ID systems to perform reliably in thousands of applications worldwide. NERLITE is the longest-established brand of machine vision lighting, and has grown and been refi ned from our experience with hundreds of applications in dozens of industries. Ranging from simple solutions for common applications, to technically advanced confi gurations for challenges involving transparent, highly specular, round or irregularly shaped objects and surfaces, there is a NERLITE solution for your lighting problem.

HI–BRITE

hb100_lights_72dpiHiBriteModel

HI-BRITE illuminators provide a high intensity output over a large area. Featuring IP67 industrial sealing and the brightest LEDs in their class, they include a built-in controller for a complete and easily integrated solution for rugged automation environments. Versatile 10° spot and 50° fl ood lens options allow them to be used at both near and far distances to accommodate a variety of applications.

  • Large surface inspectionHighBrite
  • Package sorting inspection
  • Traffi c monitoring
  • Food processing and packaging
  • Automotive/aerospace assembly

Area Array

AreaArrayModelprod_array

An Area Array’s general purpose, unidirectional design (adjustable via mounting position) may be used for dark fi eld (creating shadows and specular refl ection) or bright fi eld lighting for diffused surfaces. As with other incident lighting choices, subtle adjustments to working distance and angle of light delivery can deliver good image contrast for minimal investment.

  • Locate or measure outside dimensionsExampleAreaArray
  • Illuminate fl at, diffused surfaces
  • Product defect inspection
  • Label inspection and placement verifi cation
  • Non-diffuse incident (front) lighting
  • Dark field or bright field lighting

Bar Lights

prod_barBarLightsModel

Bar lights use LED arrays in compact, linear units to provide economical illumination for a variety of applications. As with other incident lighting choices, subtle adjustments to working distance and angle of light delivery can deliver good image contrast for minimal investment.

  • Locate or measure outside dimensionsExampleBarLights
  • Illuminate fl at, diffused surfaces
  • Product defect inspection
  • Label inspection and placement verifi cation
  • Non-diffuse incident (front) lighting
  • Dark fi eld or bright fi eld lighting

Ring Lights


prod_ringlight_ssRingLightModel

Ring lights are a cost-effective, easily integrated solution for illuminating surfaces. Packaging and mounting advancements emphasize durability and versatility for any diffused surface lighting application. As with other incident lighting choices, subtle adjustments to working distance and angle of light delivery can deliver good image contrast for minimal investment.

  • Illuminate fl at, diffused surfacesRingLights
  • Inspection of circular objects (gaskets, washers)
  • Label inspection and placement verifi cation
  • Lab use where interchangeable optics such as diffusers or fresnel (focusing) lenses are desired
  • When direct attachment to lens is required

Backlights

backlightBackLightModel

Backlights provide sharp contrast to outline a part’s shape, minimize visibility of clear housings, and to view openings such as drilled holes. High intensity and uniformity are packed into a low-profile industrial package for optimal thermal management. Edge To Edge models can be easily combined to create larger illuminated areas.

  • Diffuse incident (front) lightingExampleBackLights
  • Locate or measure outside dimension
  • View openings, such as drilled holes
  • Diminish clear glass or plastic housings
  • Measure thickness of materials
  • Locate mounting holes
  • Measure translucency

Dome

prod_domeDomeModel

Dome Illuminators are an economical source of diffused, uniform light. Their large, solid angle of illumination supports imaging of curved, shiny or bumpy surfaces. They are a cost-effective alternative to CDI illuminators for applications not requiring an on-axis lighting component.

  • Illuminate diffused or specular, fl at or curved surfaces
  • CD/DVD label inspection
  • Inspection of surfaces for contaminants such as particles or residues

Dark Field


prod_df_0DarkFieldModel

Dark field Illuminators provide effective low-angle lighting to targeted regions, and enhance the contrast of surface features such as laser embossed or engraved marks or surface defects. Dark field illuminators are particularly well suited for applications such as reading laser-etched symbologies, and inspecting surfaces with geometric contours.

  • Make textured surfaces appear brightExampleDarkField
  • Emphasize elevation changes
  • Reading laser-etched symbologies
  • Inspecting surfaces with geometric contours
  • Label inspection applications
  • BGA ball placement

DOAL®

prod_DOAL_ssDoalModel

DOAL illuminators provide the best contrast for images of features marked or embossed on a fl at specular surface with diffuse and uniform on-axis illumination. With the coaxial lighting approach, specular surfaces perpendicular to the camera appear bright, while surfaces which are marked or embossed absorb light and appear dark.

  • Evenly illuminate flat, shiny surfacesExampleDoal
  • Enhance scribed, indented, or embossed features
  • Create contrast between specular, diffuse or absorptive surfaces
  • Diminish visibility of clear overcoats or coverings
  • Electronic component inspection
  • Fiducial location

SCDI®

SCDISCDIModel

SCDI illuminators provide enhanced diffuse lighting performance. The patented design makes it ideal for inspecting moderately faceted and undulating reflective surfaces. SCDI illumination allows products to be inspected in the package and prevents non-uniform light reflections from causing a vision system to see defects where none exist.

  • Differentiate specular, diffuse, or ExampleSCDIabsorptive features on moderately curved surfaces
  • Reduce shadows
  • Diminish clear overcoats or coverings
  •  Packaged product inspection (such as pharmaceuticals,computer chips)
  • Inspector of solder patterns on circuit boards

CDI®

prod_cdiCDIModel

CDI illuminators combine patented optics with precision integrating sphere technology to yield a self-contained continuous diffuse lighting environment. The advanced design provides extraordinary diffuse lighting performance for critical applications. They are ideal lights for inspecting highly faceted and undulating reflective surfaces, such as inspection of blister-packaged products.

  • Differentiate specular, diffuse, or absorptive features on bumpy/wrinkled surfacesExampleCDI
  • Reduce shadows
  • Diminish clear overcoats or coverings
  • CD/DVD artwork verification
  • Packaged product inspection (pharmaceuticals, computer chips)

 

SCHOTT® LLS – LED Light Source

Longer Life, Lower Energy Consumption

LLSFront LLSScreenShot

The LLS offers users 4 different types of control interfaces – a continuous intensity control knob, USB 2.0, RS-232 or analog 0-5 Volt.

The auto-sensing inputs eliminate the need to switch manually between the modes. The unit also features a user control lock-out via the USB and RS-232 controls.

  • The SCHOTT LLS offers several advantages
  • over other types of fiber optic light sources used
  • in machine vision applications, including:
  •  Long life-time (50,000 hours)
  •  Fits all COLDVisionlight guides
  •  Fast strobingcapabilities (maximum 1 KHz pulse rate, maximum pulse width 1 msec, duty 1/10)
  •  Low power consumption (less than 15 watts)
  •  Immunity to vibration and shock
  •  Instantaneous switching
  •  Small footprint
  •  RoHScompliant